Combustion testing

Combustion analysis and FGA readings: what the numbers mean

A flue gas analyser samples the exhaust gases leaving a boiler and reports carbon monoxide, carbon dioxide and calculated efficiency. The figures either confirm the burner is set correctly or point to a problem.

Written for: Anyone curious what the analyser reading on a service sheet means
Flue gas analyser probe inserted into a boiler flue

Where flue gas analysis usually comes from

High carbon monoxide relative to carbon dioxide usually means incomplete combustion, often from restricted air supply, a dirty burner or a fault in the gas valve or oil nozzle setting. Low measured efficiency can point to scale on a heat exchanger or an incorrectly set air-to-fuel ratio. The reading is taken with the appliance at working temperature and recorded on the service paperwork left with the customer.

Published business details

  • Based at 24 Bristol Road, Radstock, BA3 3EE
  • Telephone enquiries: 07516 118198
  • Opening hours: Monday to Friday, 8:30am to 5:00pm

Flue gas analysis — the facts that change the job

  • CO to CO2 ratio is the key indicator of clean combustion
  • Readings are taken at working temperature, not on start-up
  • A high reading can mean restricted air supply or a dirty burner
  • Analysers are calibrated regularly to stay accurate
  • Results are recorded on the service report for future reference

Questions we get asked

What is a bad CO reading?
There is no single universal cut-off since it depends on appliance type, but a reading outside the manufacturer's tolerance means the appliance needs attention before being left in use.
Does every service include combustion analysis?
It should for any appliance where testing is practical, since it is one of the few objective measures of how safely and efficiently a boiler is burning fuel.

Where we deal with this

Sorted quickly: flue gas analysis

In practice: Combustion analysis turns 'the boiler sounds fine' into an objective number, which is exactly why it is a core part of every service visit.

For gas work, use a Gas Safe registered engineer; for oil work, use an OFTEC-registered technician.

Worcester Bosch Accredited · 10 Year Guarantee*

New Worcester boiler with a 10 year guarantee*

Free no-obligation quotes for installation, servicing & repairs across BA & BS postcodes.

Call Now Get Quote